15Lines
Automated production lines
BIOSPHERE-AI
Manufacturing
Four categories — skincare, colour cosmetics, body & hair care and oral care — run side by side in one plant: 15 automated lines under flexible scheduling, with emulsifying, filling, sealing, labelling and cartoning all inside a Class-100,000 GMP cleanroom. One order can combine categories and ship as one delivery.
The plant is built and run to Class-100,000 GMP cleanroom standards, with zoned emulsifying, weighing, filling and packing areas. 15 automated lines cover creams, serums, sheet masks, cleansing and oral-care formats, with daily capacity above 500,000 masks and 300,000 lotion and cream units.
Production runs on AI dosing and in-line inspection: batch-to-batch consistency is held by algorithmic dosing and real-time monitoring with automatic deviation alerts; every batch keeps retained samples and complete batch records, and finished goods clear four-property testing plus ten safety gates before release.
One order can combine categories on one production schedule — all four categories share a single quality system, cutting multi-factory coordination and split shipments; export orders ship with COA, MSDS and supporting documents.
WORKSHOP
Facilities & Equipment
All five core processes are operated in-house. Small trial batches and mass production run on the same line — formula consistency is not left to chance across different facilities.
- Weighing RoomPrecision weighing · formula verification · error alert
- Emulsification WorkshopVacuum emulsification · ambient and cold-process options
- Intelligent Filling AreaSeparate lines for cream / liquid / oil phase
- Sealing & CappingAutomatic capping · adjustable torque
- Powder CompactingPressed powder / loose powder
- CleanroomClass 100,000 · air shower changing room
PROCESS
Seven steps raw materials go through from arrival to container loading
Each step has a handover document. What procurement really needs to confirm is not whether we have equipment, but whether this chain is complete and where any break can be traced.
Incoming material inspection
COA review + sample retention
Weighing and batching
Batch sheet + dual sign-off
Vacuum emulsification
Batch record · temperature and RPM curve
In-process inspection
Appearance / pH / viscosity release form
Filling and capping
Fill weight sampling · torque record
Labeling and packaging
Artwork check + first-piece confirmation
Finished product release
Microbiology report + retained sample into warehouse
Packaging components
Wrong packaging choices break both cost structure and shelf performance
Bottles, jars, tubes, pumps, and cartons are sampled together, with compatibility tests run in parallel. Mismatches between formula and inner walls, pump suck-back, and print fading surface at the sampling stage rather than in mass production.
View packaging capabilitiesClass 100,000GMP
cleanroom standard
> 500,000pieces
Daily output for facial masks
> 300,000units
Daily output for lotions, toners and creams
Send us the product category, target market, and estimated order volume.
You will receive a written proposal within two business days, covering capacity match, feasible dosage forms, and a list of documents to prepare.