BIOSPHERE-AI
Packaging
Packaging choice drives both cost structure and shelf presence. We provide structural prototyping and compatibility testing so mismatches surface before production, not after.
Packaging choice drives both cost structure and shelf presence. We provide structural prototyping and compatibility testing so mismatches surface before production, not after.
PACKAGING
Packaging Development and Testing
Bottles, tubes, pumps, and cartons are sampled in parallel. Compatibility issues surface at the sampling stage and are resolved before mass production.
- Packaging DisplayPhysical samples of current specifications are available
- Bottles and TubesGlass / PET / PP
- Pumps and CapsPriming and torque tested
- Labels and CartonsQuick changeover across specifications
- Compatibility TestingFormula vs. inner wall · accelerated at high temperature
- Fill Volume and SealingFill volume sampling · seal integrity
Four packaging verifications
Packaging is not "buying a bottle" — four verifications stand between a structure and the production line.
- Structural sampling: bottles, tubes, pumps and cartons together
- Structure, volume and neck size settled in one pass — changing structure is cheap, but only at the sampling stage.Structural sampling process
- Compatibility: formula and packaging tested as a pair
- Packaging compatibility and preservative challenge testing (the compatibility leg of four-property testing) — swelling bottles and pump suck-back must die before shipping.Four-property testing
- Direct lines to top packaging suppliers
- Amcor, ALPLA, EPL, CLC and KKP — packaging lines inside our 300+ strategic-supplier system, giving new brands access to big-factory MOQs.Strategic supplier system
- Filling fit: verified on the pilot line before scale
- Seal yield, pump dosage, label registration — packaging issues surface at pilot scale-up, never in mass production.Pilot scale-up process
Packaging
Pump suck-back issues are too late to catch after mass production
Packaging and formula are a pair, not two independent items to source. A serum matched with the wrong pump will suck back and discolor; a high-oil-phase formula matched with the wrong inner wall will swell. These are caught during the sampling stage with accelerated testing, for a few hundred in cost. If they surface during mass production, the cost is the entire batch.
Have packaging you like? Send samples for testing.
Send us your packaging for compatibility testing, or tell us the formula type and we will recommend a compatible structure.